Stratasys, a leader in additive manufacturing, has added the S1 post-processing system from AM Solutions to its center in Rheinmünster, Germany. This move, announced in October 2025, aims to speed up cleaning and surface finishing for parts made with SAF technology, cutting time and improving quality for industries like automotive and aerospace.
The Drive Behind the Upgrade
Stratasys runs a busy Additive Manufacturing Center in Rheinmünster that serves Europe, the Middle East, and Africa. The center produces prototypes, tools, and final parts for demanding sectors.
Before this change, post-processing involved manual steps and separate machines, which slowed things down. Now, with the S1 system, Stratasys combines cleaning and finishing in one go. This shift comes as additive manufacturing grows, with global markets expected to hit $35 billion by 2027, according to recent industry reports.
The decision fits into broader trends where companies seek automated solutions to handle rising demand. For example, similar upgrades have helped firms reduce labor costs by up to 30% in recent years.
Dennis Kronimus, who manages the center, noted that automation standardizes processes and ensures consistent results. This is key as more businesses turn to 3D printing for scalable production.
Key Features of the S1 System
The S1 system, made by AM Solutions under the Rösler Group, stands out for its efficiency in handling powder-based prints. It uses polybeads instead of glass beads, which last longer and give a smoother finish.
One big plus is the media conditioning setup, which filters and recycles materials to cut waste. This helps in environments where space is tight, as the system takes up less room than older setups.
Here are some standout features:
- Automated blasting for cleaning and finishing in one cycle.
- Built-in filters and cyclones to separate media from powder.
- Support for high-volume production without constant manual checks.
Stratasys tested the system and found it boosts surface quality, making parts ready for steps like dyeing faster. This integration reflects how post-processing tech is evolving to match faster printing speeds.
Efficiency Gains and Real-World Benefits
Switching to the S1 has delivered clear wins for Stratasys. The company reports a 25% drop in processing time, freeing up resources for more builds.
In the center, which houses multiple printers, this means higher throughput. Parts for aerospace and medical uses now meet stricter quality standards with less effort.
To show the impact, consider this comparison of old versus new processes:
| Aspect | Old System | S1 System |
|---|---|---|
| Steps Needed | Two separate machines | One combined cycle |
| Time Savings | None | 25% faster |
| Media Type | Glass beads | Durable polybeads |
| Space Used | More floor area | Compact design |
| Finish Quality | Basic cleaning only | Enhanced surface smoothing |
These changes also lower costs, as the system recycles media better. For Stratasys customers, it means quicker delivery of high-quality parts, solving common delays in additive manufacturing.
Beyond time savings, the upgrade improves safety by reducing manual handling of powders. This aligns with industry pushes for safer workplaces, especially as regulations tighten in Europe.
Broader Tools in the Mix
Stratasys did not stop at the S1. The center also uses the PowderEase T1, developed with AM Solutions, for automated unpacking and powder handling. It supports up to six H350 SAF printers, streamlining workflows further.
Another tool, the C1 system, handles support removal for other printing methods like PolyJet and FDM. Together, these create a full automated chain from print to finish.
This setup positions Rheinmünster as a hub for advanced manufacturing. It ties into recent events, like Stratasys’s partnerships in aerospace, where reliable post-processing is vital for flight-ready parts.
Industry Ripple Effects
The adoption highlights a shift in additive manufacturing toward end-to-end automation. Experts say post-processing often bottlenecks production, and solutions like the S1 could unlock more widespread use.
For competitors, this sets a benchmark. Companies in defense and automotive may follow suit to stay competitive. Recent news from events like the DE 24/7 Summit in 2025 stressed post-processing as key to success in 3D printing.
Looking ahead, as materials advance, systems like the S1 will likely evolve to handle new polymers and metals. This could drive innovation in sustainable manufacturing, reducing waste and energy use.
What This Means for the Future
Stratasys’s move shows how targeted tech upgrades can transform operations. It addresses pain points in additive manufacturing, making it more viable for mass production.
As the field grows, expect more integrations like this to push boundaries. For businesses eyeing 3D printing, it offers a model for scaling up efficiently.
What do you think about this upgrade? Share your thoughts in the comments or pass this article along to spark a discussion on additive manufacturing trends.
